Growth and characterization of carbon nanostructures on zinc oxide nanostructures
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Date
2012
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University of Zululand
Abstract
The research work of this thesis is aimed to explore the possibility to synthesize
different hybrid materials based on ZnO and carbon hierarchical nanostructures, and
to test their performances when used as chemiresistors to detect low doses (~ ppm) of
polluting gases, like ammonia and acetone. Nanostructures of ZnO and carbon,
including carbon nanotubes, exhibit on their own exceptional qualities, which can be
enhanced when they are combined in hybrids, extending their possible practical
applications further.
In this thesis it is shown that, it is possible to grow different CNs/ZnO hybrid
nanostructures which present higher sensitivity to ammonia if compared to other
carbon-based and ZnO-based chemiresistors. The hybrids have been grown by
combining different growth techniques, like magnetron sputtering, hydrothermal
process, electron beam deposition and chemical vapour deposition. The grown
samples were studied by using a variety of experimental techniques, also in-situ,
which allowed us to deeply understand their structural and chemical properties. In
particular the chemical analysis was done by ultra violet and X-ray photoelectron
spectroscopy (UPS and XPS, respectively, also using synchrotron radiation), Raman
spectroscopy and energy dispersive X-ray spectroscopy (EDX). The morphology of
the samples have been analysed, ex-situ, by scanning electron microscopy (SEM) and
their fine atomic structure by high resolution transmission electron microscopy
(HRTEM).
The synthesis of aligned ZnO nanorods was done following the procedure below.
Zinc oxide films were first deposited on Si <100> substrates using DC magnetron
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sputtering at different chamber pressures, using oxygen to fully oxidize the films.
Vertically oriented ZnO nanorods were then grown using the hydrothermal method on
the resultant films. The pristine ZnO films were characterized by SEM, AFM, EDX
and XRD. The films transparency and grain size were found to be pressure dependent:
as the pressure was increased from the recommended sputtering pressure of 3x10-3 to
6x10-2 Torr the films became more transparent due to the decreases in the films grain
size and thickness. The resultant nanorods were found to be highly dense with nonuniform
dimensions due to the different grain sizes within the individual film samples.
At a chamber pressure of 9x10-3 Torr we were able to grow c-axis oriented and
crystallized miniature rods directly using DC sputtering, of approximately 250 ± 10
nm in length. This method of growing the nanorods directly from sputtering may lead
to a simple way of growing ZnO nanorods, by eliminating the hydrothermal growth
step and allowing in-situ growth in cases where ZnO rods are used as a substrate.
Our work show that chemical vapour deposition (CVD) done on the so grown
vertically aligned ZnO nanorods can synthesize different carbon nanostructures
(CNs), whose morphology is driven by the ZnO nanorods and whose dimensions and
structure change as a function of the process temperature. The grown CNs range from
amorphous carbon cups, completely covering the nanorods, to highly dense one
dimensional carbon nanodendrites (CNDs), which start to appear like short hairs on
the ZnO nanorods. The nanorods are partially etched when the process is done at 630-
740 °C, while they are completely etched at high temperatures (> ~ 800 °C). In the
later case the CNDs are preferentially aligned along the location of the pristine
nanorods and emerge from a porous carbon sponge formed at the substrate interface.
When the CVD process was done on Fe coated ZnO NRs at 580-630 °C, in addition
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to the previously described CNs, we observed randomly oriented CNTs. The
CNs/ZnO hybrids were characterised by ex-situ SEM, TEM and Raman spectroscopy,
and in-situ XPS and UPS.
We further found that, when used as a chemiresistor, the CND/ZnO nanostructures
have a higher sensitivity to ammonia compared to chemiresistors made from the bare
ZnO nanorods, other one-dimensional CNs, like carbon nanotubes or other
metal/metal-oxides hybrid CNs. The absorption and desorption of ammonia gas on the
bare ZnO NRs and the CNs/ZnO hybrids were studied by fast acquisition XPS using
synchrotron radiation. Ammonia gas was found to chemisorb on the hybrid structure
by forming amine groups, while on the NRs physisorbed on the NRs surface. The
hybrid showed a ~ 4.5 higher sensitivity to ammonia as compared to the ZnO NRs
sensor but a slower recovery time. The enhanced response and slow desorption of the
CNs/ZnO hybrid can be attributed to the strong interaction of the hybrid with
ammonia gas i.e. the different adsorption surface chemistry of C (chemisorption) and
ZnO (physisorption) and also to the increased surface to volume ratio of the CNDs.
The ZnO NRs were sensitive to both ammonia and acetone while the hybrid was
ammonia selective.
Description
A thesis submitted to the Faculty of Science & Agriculture in fulfilment of the requirements of the Degree of Doctor of Philosophy in the Department of Physics & Engineering at the University of Zululand, South Africa, 2012.
Keywords
Nanostructures